Flaxseed Oil Production Equipment Export Kazakhstan – Solving edible linseed oil the “Winterization” Challenge
Project Overview:
Location: Kazakhstan
Capacity: 80 Tons Per Day (Input)
Raw Material: Local Organic Brown Flaxseed
Final Product: Grade 1 Cold Pressed Edible Oil (Export Standard)
Core Equipment: Guance Machinery Flaxseed Oil Production Equipment Complete Line
The Client’s Challenge: Overcoming the Cold
Our client, a leading agricultural enterprise in Kazakhstan, sat on a goldmine of premium raw flaxseeds.
However, their previous setup failed to penetrate the high-end boutique market.
The Pain Points:
1. High Wax Content: Using standard generic presses, the oil contained excess wax, causing it to turn cloudy and viscous in Kazakhstan’s harsh winters.
2. Nutrient Loss: Traditional refining (using alkali neutralization) was destroying the sensitive Omega-3 ALA content.
3. Integration Issues: They needed a Turnkey Oil Mill Solution that could integrate with their existing silos, not just standalone machines.
Guance Machinery Solution: Customized Physical Refining
The client didn’t just need a machine; they needed a process that respects the raw material.
Guance Machinery deployed a customized 80TPD Flaxseed Oil Processing Plant focusing on two critical stages:
1. Low-Temp Extraction (The “Cold” Standard)
We installed our advanced Linseed Oil Extraction Machine series equipped with dual-cooling water recycling systems.
Technical Spec: Pressing temperature strictly controlled <55°C.
Result: The crude oil retained its golden color and natural nutty aroma, reducing the load on the subsequent refining stage.
2. The Game Changer: Physical Dewaxing & Refining
To solve the “cloudy oil” issue, we have specially customized a physical refining production line suitable for the cold environment of Kazakhstan.
Unlike chemical refining, our process uses NO Caustic Soda.
Winterization Logic: We utilized a 72-hour crystallization curve. By slowly cooling the oil to 4°C, natural waxes crystallize and are removed via high-precision filtration.
Why it matters: This ensures the oil remains brilliant and transparent even on supermarket shelves during a Kazakh winter.
Implementation & Results
Guance Machinery engineers provided on-site installation and commissioned the plant within 45 days.
The Metrics:
Oil Yield: Increased by 1.8% compared to client’s old line.
Quality: Acid Value (AV) < 1.0 mg KOH/g without chemical neutralization.
Clarity: Passed the “Refrigerator Test” (clear at 0°C for 24 hours).
“Are you facing issues with oil clarity or yield? Let Guance Machinery analyze your raw material and propose a solution.“
Contact Guance Machinery now for a free quote.
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